CDV Pharma · Vacuum + Pressure

A More Flexible Dye Penetration System for Pharmaceutical Packaging

The redesigned CDV Pharma combines an optimized chamber, an independent PLC control module and multiple vacuum- or pressure-based test configurations.

It is intended for pharmaceutical laboratories that need to evaluate different package formats while maintaining clear visual access, controlled test conditions and configurable documentation options.

Packaging flexibilityIncreased internal height for a broader range of containers and packages.
Protected controlsIndependent module separates electronics from the immersion workspace.
Multiple test modesVacuum, internal pressure and external pressure configurations.
Why the system changed

Designed around real pharmaceutical laboratory constraints.

Packaging formats continue to evolve. Taller containers, larger bottles, blisters and thicker flexible packages can require more usable chamber height without creating an unnecessarily large dye bath.

The updated architecture balances packaging clearance, immersion-fluid consumption, operator visibility, maintenance access and future control options.

  • Flexible package formats
  • Rigid pharmaceutical containers
  • Immersion dye testing
  • Vacuum and pressure methods
New CDV Pharma vacuum and pressure chamber for pharmaceutical package leak testing
CDV Pharma combines a transparent test chamber with an independent control platform.
Increased internal chamber height on the new CDV Pharma system
Additional internal height accommodates a broader range of pharmaceutical packaging formats.
01
EVOLUTION ONE

Increased chamber height without unnecessary volume.

The chamber provides more vertical clearance for taller containers, larger-diameter bottles and thicker flexible packages.

Its compact internal volume helps limit the amount of methylene-blue solution required for full immersion, supporting more practical preparation, handling and disposal.

More heightGreater clearance for evolving formats.
Compact bathReduced immersion-fluid volume.
Clear viewVisual access during the cycle.
02
EVOLUTION TWO

An independent control module for safer daily operation.

Separating the controller from the wet test area helps protect sensitive electronics from immersion fluids and simplifies service access.

The module can be positioned beside the chamber to improve ergonomics and adapt the workstation layout to the laboratory.

  • Electronics outside wet area
  • Flexible workstation placement
  • Simplified service access
  • Independent module delivery
Independent PLC control module positioned beside the CDV Pharma chamber
The external control module separates the interface and electronics from the immersion chamber.
03
EVOLUTION THREE

Vacuum and pressure options in one pharmaceutical platform.

CDV Pharma can be configured for different pressure directions according to package design, test objective and applicable procedure.

Multiple test configurations

Choose how the pressure differential acts on the package.

CDV Pharma chamber configured for vacuum dye penetration testing
EXTERNAL VACUUM

Vacuum-based testing

Reduce chamber pressure around the package for an applicable vacuum or immersion procedure.

CDV Pharma internal pressurization configuration for ASTM F2096 testing
INTERNAL PRESSURE

Package pressurization

Introduce controlled gas into suitable packages for an internal-pressure bubble test such as ASTM F2096.

CDV Pharma external pressure dye penetration configuration
EXTERNAL PRESSURE

Pressure-assisted dye ingress

Apply external pressure so test fluid is driven toward potential package defects.

Method note: Equipment capability does not establish method suitability or compliance by itself. Pressure, vacuum, dye concentration, exposure, package preparation and acceptance criteria must be defined and validated for the application.

PLC connectivity and reporting

Configure the documentation workflow around the laboratory.

Depending on the selected Model P platform, applications and accessories, the system can support identification, printing and protected report-generation workflows.

Barcode and QR code reader options for CDV Pharma
Barcode and QR readersConnect product or sample identification with the controlled workflow.
Thermal printer option connected to CDV Pharma
Thermal printingProduce compact labels or records for applicable laboratory processes.
Electronic records and signature options for the CDV Pharma control platform
Protected PDF reportsGenerate reports with available electronic verification and signature functions.
Dot matrix printer option for CDV Pharma test records
External printer supportIntegrate compatible output devices selected for the laboratory workflow.

21 CFR Part 11 note: Hardware or software features alone do not make a process compliant. Compliance depends on the complete validated configuration, user controls, audit strategy, procedures, record retention, training and the laboratory's quality system. Review FDA guidance on electronic records and signatures →

From sample to documented result

A configurable pharmaceutical package-integrity workflow.

01 · DEFINE

Select the method

Match vacuum or pressure direction to the package and test objective.

02 · CONFIGURE

Establish parameters

Develop and approve the required levels, time, dye conditions and criteria.

03 · EXECUTE

Run the cycle

Use the configured controls while observing the indication required by the method.

04 · DOCUMENT

Preserve the context

Record sample, user, parameters and results according to the quality procedure.

Would you like to evaluate your packaging before selecting a configuration?Send samples and DVACI will provide a recorded demonstration with application recommendations.
Request a free test →
Frequently asked questions

New CDV Pharma FAQ

Which package formats can CDV Pharma evaluate?

The increased chamber height supports a broader range of pharmaceutical bottles, containers, blisters and flexible or semi-flexible packages. Final fit must be confirmed from actual dimensions and test setup.

Can the system perform both vacuum and pressure testing?

Yes, appropriate configurations can support vacuum, internal pressurization and external pressurization. Required hardware and applications depend on the selected test method.

Why is the control module independent?

Separating it from the chamber protects electronics from the wet test area, supports ergonomic placement and simplifies maintenance access.

Does CDV Pharma automatically comply with 21 CFR Part 11?

No. Available technical controls can support a compliant workflow, but the complete configured system and user procedures must be validated for the intended regulated use.

Can options be added after installation?

The modular platform may support future applications or accessories. Compatibility and upgrade scope should be confirmed for the supplied hardware and software version.

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