Internal Pressurization Optional Kit

Internal Pressurization Kit for ASTM F2096 Bubble Leak Testing

Inject controlled compressed air into flexible or low-headspace packaging for water bath bubble leak testing and package integrity evaluation.

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ASTM F2096 bubble leak tester with internal pressurization
Water Bath Bubble Leak Testing

Add Controlled Internal Pressure for Better Leak Detection

The internal pressurization kit introduces compressed air into the package while it is submerged in water, making gross leaks visible through bubble emission.

This approach is especially useful for flexible packaging, sachets, doypacks and vacuum-packed products with limited residual air.

What’s Included

Internal Pressurization Kit Components

The optional kit includes the main components required to inject and regulate compressed air during package integrity testing.

Needle kit for ASTM F2096 internal pressurization bubble leak testing
01

Needle Kit

Designed to introduce compressed air into the package while minimizing unnecessary damage to the test area.

Seal pads and septums for ASTM F2096 package leak testing
02

200 Seal Pads / Septums

Rubber sealing disks help create a tight seal around the injection point and reduce air escape during testing.

Pressure regulator for ASTM F2096 internal pressurization testing
03

Pressure Regulator

Controls injected air pressure according to the package format and selected testing conditions.

Recommended Applications

When Should You Use Internal Pressurization?

Internal pressurization is especially useful when package geometry or low residual headspace makes conventional vacuum testing more difficult to interpret.

  • Development centers handling multiple package presentations
  • Sachets and doypacks with very little residual air
  • Pharmaceutical applications using ASTM F2096
  • Vacuum-packed products such as fish, meat and cheese
Flexible package under ASTM F2096 internal pressurization bubble leak testing
Control Module Options

Choose the Control System for Your Pressurization Test

The internal pressurization configuration can be paired with Manual, Semi Automatic or PLC-based CDV control systems.

Manual

Model M manual control system for CDV internal pressurization testing

Simple manual operation with minimal maintenance.

Model M

Semi Auto

Model S semi automatic control system for CDV internal pressurization testing

Semi Automatic test-cycle control with manual pressure regulation.

Model S

PLC

Model P PLC control system for CDV internal pressurization testing

Electronic pressure regulation using a variable solenoid valve and dedicated ORION O.S. application.

Model P
ASTM F2096 gross leak detection by internal pressurization bubble test
ASTM F2096 Applications

Internal Pressurization for Bubble Leak Testing

ASTM F2096 is a gross-leak test method based on internal pressurization and visual bubble detection while the package is submerged.

The DVACI optional kit provides the air injection and pressure regulation components needed to support this type of package integrity testing.

Need Help Testing Your Package?

Evaluate Your Packaging Before Selecting a Test Configuration

Send DVACI your samples and testing requirements. Our team can help determine suitable internal pressure parameters and the appropriate CDV configuration for your application.

Request a Free Package Test